SOLUTIONS

PROCESS ANALYZER SYSTEM & ANALYZER SHELTER

We provide complete turnkey solutions for Process Analyzer Systems, delivering engineering excellence, advanced analytical technologies, and end-to-end automation under one roof.
Our systems enable real-time process measurement and analysis, ensuring consistent product quality, process optimization, and regulatory compliance in critical industrial applications.

From conceptual design and system engineering to fabrication, installation, commissioning, and maintenance, we deliver robust, reliable, and fully integrated analyzer systems tailored to meet customer and process-specific requirements.

Key Advantages
Why Choose Us
Industries Served
  • Proven expertise in multi-vendor analyzer integration and shelter engineering.
  • Partnerships with leading analyzer OEMs – ABB, Siemens, Emerson, Yokogawa, Thermo Fisher, and AMETEK.
  • In-house teams for mechanical, electrical, instrumentation, and control system engineering.
  • Focus on precision, reliability, and long-term operational support.
  • Execution experience in hazardous area and mission-critical process environments.
  • Proven expertise in multi-brand PLCs and SCADA platforms like GE(Emerson), Siemens, Allen-Bradley & Schneider.
  • We are authorized SSI for Fatek Automation Co. Ltd.
  • In-house team for design, programming, and site commissioning.
  • In-house panel integration.
  • Focus on cyber-secure, scalable, and future-ready automation architectures
  • Commitment to innovation, performance, and long-term service support
  • Oil & Gas Refineries
  • Petrochemical & Chemical Plants
  • Power & Utilities
  • Fertilizer & Steel Industries
  • Pharmaceutical & Life Sciences
  • Water & Wastewater Treatment
  • Environmental & Emission Monitoring

Our Comprehensive Capabilities

  1. System Design & Engineering
  • Conceptual & detailed engineering of analyzer systems, including P&IDs, GA drawings, loop diagrams, and BOMs.
  • Selection of analyzer technologies based on process composition, measurement range, and operating conditions.
  • Engineering as per API, ASTM, ISO, IEC, and ISA standards.
  • Design for hazardous area compliance (ATEX, IECEx, NEC).

 

  1. Analyzer Shelter / House
  • Design and fabrication of Analyzer Shelters / Houses equipped with HVAC, lighting, safety systems, and fire & gas detection.
  • Constructed for safe, hazardous, and corrosive area installations with proper insulation and ventilation.
  • Fully pre-wired, factory-tested, and integrated for plug-and-play installation at site.
  • Configurable for multi-analyzer systems or dedicated service streams.

 

  1. Sample Handling System (SHS)
  • Engineering and fabrication of Sample Conditioning Systems (SCS) and Sample Handling Systems (SHS) for gas and liquid streams.
  • Ensures representative, filtered, pressure/temperature conditioned samples reach analyzers.
  • Incorporates filters, regulators, pumps, fast loops, chillers, and coalescers to maintain sample integrity.
  • Designed to minimize sample lag time and maintain measurement accuracy.

 

  1. Analyzer Technologies Integrated

We integrate a wide range of analytical technologies to suit different process measurement needs:

  1. Chromatographic Technologies
  • Gas Chromatographs (GCs) for multi-component gas analysis (e.g., hydrocarbons, BTU, H₂S, CO₂, etc.)
  • Liquid Chromatographs (HPLC) for complex hydrocarbon and chemical analysis.
  1. Spectroscopic Technologies
  • UV-Visible Spectrophotometers for chemical composition and concentration analysis.
  • NIR (Near Infrared) & FTIR Spectrometers for online composition and moisture measurement.
  • Raman Spectroscopy for molecular and compositional analysis.
  1. Electrochemical & Paramagnetic Analyzers
  • Oxygen, Hydrogen, CO, and CO₂ analyzers using electrochemical or paramagnetic cells.
  • Moisture and Dew Point Analyzers using aluminum oxide or quartz crystal sensors.
  1. Infrared & Laser-Based Technologies
  • NDIR (Non-Dispersive Infrared) Gas Analyzers for CO, CO₂, NOx, and SO₂ measurement.
  • Tunable Diode Laser (TDL) Analyzers for in-situ gas detection and high-speed response.
  1. Physical Property Analyzers
  • Density, Viscosity, and Refractive Index Analyzers for refining and blending control.
  • Flash Point, Pour Point, and Cloud Point Analyzers for petroleum products.
  • Coriolis-based mass flow and composition meters.
  1. Environmental & Quality Analyzers
  • Total Organic Carbon (TOC), pH, and Conductivity Analyzers for water and effluent monitoring.
  • Sulfur, Nitrogen, and Hydrocarbon dew point Analyzers for emission and fuel quality analysis.

 

  1. Automation & Control Integration
  • Integration with PLC / HMI / SCADA for analyzer management and data acquisition.
  • Real-time data logging, trending, alarm handling, and performance diagnostics.
  • Communication via industrial protocols — Modbus, Profibus, Ethernet/IP, OPC-UA, and MQTT.
  • Seamless connection to DCS, historian, ERP, or IIoT/cloud-based monitoring systems for advanced analytics.

 

  1. Installation, Commissioning & Validation
  • Site installation, cabling, and termination of analyzers and sample systems.
  • Loop checking, functional testing, calibration, and performance verification.
  • Factory Acceptance Test (FAT) and Site Acceptance Test (SAT) documentation as per project standards.
  • Operator training and handover with complete system documentation.

 

  1. Operation, Maintenance & Lifecycle Support
  • Annual maintenance contracts (AMC) for analyzer calibration and preventive maintenance.
  • Spare parts management, health checks, and performance optimization.
  • Remote monitoring and diagnostics using IIoT connectivity for predictive maintenance.

 

  1. Regulatory Data Connectivity (CPCB / SPCB Integration)
  • Seamless data communication with Central and State Pollution Control Boards (GPCB/CPCB) as per the prescribed environmental monitoring guidelines.
  • Continuous Emission Monitoring System (CEMS) and Continuous Effluent Quality Monitoring System (CEQMS) data integrated with analyzer systems.
  • Secure and compliant data transfer via GPRS/4G/IoT gateways to the CPCB server using API or FTP protocols.
  • Real-time data visualization, alarm generation, and compliance reporting within SCADA or cloud dashboards.
  • Adherence to GPCB/CPCB Guidelines for Continuous Online Emission and Effluent Monitoring (COEEM).
  • Driving Process Optimization Through Analytical Intelligence

    Our Process Analyzer System Turnkey Solutions combine the power of real-time process analytics and automation — enabling industries to enhance safety, ensure quality, and optimize performance.
    With expertise across analyzer technologies, control systems, and field engineering, we deliver precision-engineered solutions that perform consistently in every condition.

Enquire Now

Have questions or need a quote? Send us your enquiry and we’ll assist you with complete product details and pricing.

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